Manufacturing Facility
With the large numbers of conflicting variables like input material and their variants, market dynamics of the product mix from the desired mill, country and its environment, skill availability, availability of power, etc., no two rolling mills can be just exactly identical in terms of configuration, layout or in the detailing of the equipment. We design and configure the mill with the best and the optimum equipment size through our in-house design & engineering facility, an expertise evolved and honed through years of delivering the mills and thereby delighting a long list of happy customers; and we are enjoying continually bonding, long term association with them.
After having the mill designed and configured in the most innovative way, our in-house CAD facility generates the layout of the mill, and through the formative process, interacting regularly with the buyer, seeking and freezing various input norms for the mill, be them technical or techno–commercial, to design and install the most user friendly and the state of art hot rolling mill.
We design, engineer and fabricate / manufacture the mill stands, pinion cum gear boxes, shears and automation equipment for various application points in the production flow line, the cooling bed and conveyor automation – all of them are vital organs in the hot rolling process – to maintain the production and the process flow at the optimum level to roll out the product with the mandatory and also some specially desired quality attributes while the cost of production must remain well below the industry average without affecting the productivity.
We also engineer the up-gradation and modernization of hot rolling mills, refurbish old mills by injecting the latest and innovative technologies, the search for which never ends in UGI, with the minimum requirement for re-zig and realignment of the production flow line and at the minimum capex level; and that is one of our engineering marvels.
We also design and manufacture gear boxes and gear trains of the specification supplied by the user and for applications in engineering industries, sugar mills, cement plants, ship building, etc.
We provide the end to end solution, starting from the Steel Melting Shop >> Billet Caster or CCM / Billet
Reheating Furnace >> Rolling Mill, for you to roll out the Product you desire.
The manufacturing facilities include the latest model Horizontal Boring Machine, Planers and Plano-Millers, Gear Hobbing Machines, Gear Shapers, Cylindrical Grinding Machines and other machine tools. The workshop is equipped with EOT Crane and other lifting tackles. Special raw material confirming to DIN, BS & IS specifications are also used.